{"id":1766,"date":"2026-08-02T06:34:24","date_gmt":"2026-08-02T06:34:24","guid":{"rendered":"https:\/\/haktak.com\/?page_id=1766"},"modified":"2026-09-18T14:54:29","modified_gmt":"2026-09-18T14:54:29","slug":"custom-formulation","status":"publish","type":"page","link":"https:\/\/haktak.com\/ja\/custom-formulation\/","title":{"rendered":"\u96fb\u5b50\u6750\u6599\u5411\u3051\u30ab\u30b9\u30bf\u30e0\u914d\u5408"},"content":{"rendered":"<div class=\"product\"><div class=\"product\">\n<style>\n.ht-custom-formulation{--blue:#0067ff;--navy:#0e182d;--ink:#10182b;--text:#4d5e73;--sky:#eaf7ff;--line:#d4e2ef;position:relative;left:50%;width:100%;width:100vw;max-width:none;margin-left:-50vw;overflow:hidden;background:#fff;color:var(--text);font-family:Inter,-apple-system,BlinkMacSystemFont,\"Segoe UI\",Roboto,Arial,sans-serif;font-size:16px;line-height:1.65}.ht-custom-formulation *{box-sizing:border-box}.ht-custom-formulation img{display:block;width:100%;max-width:100%}.ht-custom-formulation 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.cf-brief-list{background-color:var(--navy);background-image:linear-gradient(90deg,rgba(8,22,42,.9),rgba(8,22,42,.7)),url('https:\/\/haktak.com\/wp-content\/uploads\/2026\/09\/cf-products.webp');background-size:cover;background-position:center;color:#edf5ff;border-color:#345372}.ht-custom-formulation .cf-brief-list>div{border-color:rgba(210,231,255,.28)}.ht-custom-formulation .cf-brief-list dt{color:#fff}\n@media(max-width:1024px){.ht-custom-formulation .cf-heading,.ht-custom-formulation .cf-brief-layout,.ht-custom-formulation .cf-review-layout{gap:35px}.ht-custom-formulation .cf-variables,.ht-custom-formulation .cf-steps{grid-template-columns:repeat(2,minmax(0,1fr))}.ht-custom-formulation .cf-brief-list>div{grid-template-columns:1fr;gap:6px}}\n@media(max-width:760px){.ht-custom-formulation .sfg-section{padding:64px 0}.ht-custom-formulation .sfg-hero{padding:42px 0 32px}.ht-custom-formulation .cf-paths,.ht-custom-formulation .cf-options,.ht-custom-formulation .cf-variables,.ht-custom-formulation .cf-steps,.ht-custom-formulation .cf-heading,.ht-custom-formulation .cf-brief-layout,.ht-custom-formulation .cf-review-layout,.ht-custom-formulation .cf-validation,.ht-custom-formulation .cf-release{grid-template-columns:1fr;gap:18px}.ht-custom-formulation .cf-heading{margin-bottom:26px}.ht-custom-formulation .cf-paths article,.ht-custom-formulation .cf-options article{padding:26px}.ht-custom-formulation .cf-review aside{margin-top:12px}.ht-custom-formulation .sfg-hero h1{font-size:clamp(2.4rem,8vw,3.2rem)}}\nbody.page-id-1766:has(.ht-custom-formulation) #primary{margin-top:0!important;margin-bottom:0!important}body.page-id-1766:has(.ht-custom-formulation){container-type:inline-size}body.page-id-1766 .elementor .e-con:has(#ht-custom-formulation-page),body.page-id-1766 .elementor .e-con-inner:has(#ht-custom-formulation-page){padding-top:0!important;padding-bottom:0!important;row-gap:0!important}body.page-id-1766 .ht-custom-formulation{position:relative;left:50%;transform:translateX(-50%);width:100cqw!important;max-width:none!important;margin:0!important}body.page-id-1766 #post-1766:has(#ht-custom-formulation-page){padding-top:0!important}<\/style>\n<main class=\"ht-custom-formulation\" id=\"ht-custom-formulation-page\">\n<section class=\"sfg-hero\"><div class=\"sfg-wrap sfg-hero-grid\"><div class=\"sfg-hero-copy\"><p class=\"sfg-kicker\">Material development around your assembly<\/p><h1>Custom Formulation for Electronic and Thermal Materials<\/h1><p class=\"sfg-lead\">When a standard material misses a critical requirement, develop a better fit. Haktak reviews chemistry, flow, cure and functional targets together with your parts, production equipment and service conditions.<\/p><div class=\"sfg-btns\"><a class=\"sfg-btn\" href=\"https:\/\/haktak.com\/contact\/\">Discuss Your Formulation<\/a><a class=\"sfg-btn sfg-btn-alt\" href=\"#cf-paths\">Explore Development Paths<\/a><\/div><div class=\"sfg-trust\"><span>Application-Led Targets<\/span><span>Engineering Samples<\/span><span>Process Validation<\/span><\/div><\/div><div class=\"sfg-hero-media\"><img fetchpriority=\"high\" src=\"https:\/\/haktak.com\/wp-content\/uploads\/2026\/09\/custom-formulation-lab-hero.webp\" alt=\"Illustrative materials laboratory scene showing a filled polymer paste being prepared for formulation evaluation\" width=\"960\" height=\"1200\" fetchpriority=\"high\" decoding=\"async\"><div class=\"sfg-hero-note\"><strong>Material<br>+ Process<br>+ Proof<\/strong><small>Define success in the finished assembly\u2014not in one data-sheet value.<\/small><\/div><\/div><\/div><\/section>\n<section class=\"sfg-snapshot\" aria-label=\"Formulation development priorities\"><div class=\"sfg-wrap sfg-snapshot-grid\"><article><small>Application<\/small><p>Start with the part and the problem<\/p><\/article><article><small>Performance<\/small><p>Rank measurable must-have targets<\/p><\/article><article><small>Process<\/small><p>Match placement, handling and cure<\/p><\/article><article><small>Validation<\/small><p>Agree how the material will qualify<\/p><\/article><\/div><\/section>\n<section class=\"sfg-section\" id=\"cf-paths\"><div class=\"sfg-wrap\"><div class=\"sfg-center\"><p class=\"sfg-kicker\">Choose the shortest practical route<\/p><h2>When Do You Need Custom Material Formulation?<\/h2><p>Custom formulation means developing or modifying a material around an application. It is useful when a critical combination of properties cannot be met by an available grade.<\/p><\/div><div class=\"cf-paths\"><article><small>01 \/ Select<\/small><h3>A standard grade already fits<\/h3><p>Use a proven product when it meets the complete requirement. Selection and process adjustment may solve the problem without changing chemistry.<\/p><a href=\"https:\/\/haktak.com\/material-selection-testing\/\">Explore material selection &amp; testing \u2192<\/a><\/article><article><small>02 \/ Modify<\/small><h3>A proven platform is close<\/h3><p>Review a targeted adjustment to flow, cure or another limiting property. Retest related functions: changing one variable can affect several others.<\/p><a href=\"https:\/\/haktak.com\/customization\/\">Review customization services \u2192<\/a><\/article><article><small>03 \/ Develop<\/small><h3>The requirement needs a new balance<\/h3><p>Evaluate a different chemistry or filler system when existing platforms cannot meet essential constraints. Begin with feasibility and agreed qualification criteria.<\/p><a href=\"https:\/\/haktak.com\/\">Explore Haktak material solutions \u2192<\/a><\/article><\/div><\/div><\/section>\n<section class=\"sfg-section sfg-sky\" id=\"cf-options\"><div class=\"sfg-wrap\"><div class=\"sfg-center\"><p class=\"sfg-kicker\">Match function before chemistry<\/p><h2>Custom Thermal and Electronic Material Formulation Options<\/h2><p>Select a starting family, then define the properties that must work together. Material availability and development feasibility are reviewed for each project.<\/p><\/div><div class=\"cf-options\"><article><small>01 \/ Heat transfer<\/small><h3>Thermal interface materials<\/h3><p>Balance contact, conductivity and compliance for the actual gap and load. Consider filler distribution, final thickness and long-term interface stability.<\/p><a href=\"https:\/\/haktak.com\/thermal-interface-materials\/\">Compare TIM families \u2192<\/a><\/article><article><small>02 \/ Dispensed interfaces<\/small><h3>Gels, putties and gap fillers<\/h3><p>Match dispensing, bead retention and final material state to uneven surfaces. Define closure delay, force limits and any required cure step.<\/p><a href=\"https:\/\/haktak.com\/liquid-gap-filler\/\">Review liquid gap fillers \u2192<\/a><\/article><article><small>03 \/ Thin contact<\/small><h3>Thermal grease compounds<\/h3><p>Develop wetting and application behavior for thin, mechanically mounted interfaces. Screen migration, carrier separation and thermal drift under relevant exposure.<\/p><a href=\"https:\/\/haktak.com\/thermal-grease\/\">Explore thermal grease \u2192<\/a><\/article><article><small>04 \/ Bond and protect<\/small><h3>Adhesives, sealants and encapsulants<\/h3><p>Review adhesion, flow, cure, modulus and insulation for real substrates. Potting and coating projects also need thickness, stress and environmental requirements.<\/p><a href=\"https:\/\/haktak.com\/electronic-adhesives\/\">Explore electronic adhesives \u2192<\/a><\/article><\/div><\/div><\/section>\n<section class=\"sfg-section\" id=\"cf-variables\"><div class=\"sfg-wrap\"><div class=\"cf-heading\"><div><p class=\"sfg-kicker\">A balanced formulation, not six maxima<\/p><h2>What Can Be Adjusted in a Custom Formulation?<\/h2><\/div><p>Specify acceptable windows, not just higher or lower values. Every adjustment must preserve the properties that make the material usable.<\/p><\/div><div class=\"cf-variables\"><article><span>01<\/span><h3>Thermal performance<\/h3><p>Adjust the heat-transfer system while checking contact, thickness, density and assembly stress.<\/p><small>Verify: installed thermal result<\/small><\/article><article><span>02<\/span><h3>Flow and dispensing<\/h3><p>Target viscosity, recovery and settling for the actual nozzle, temperature and line interruptions.<\/p><small>Verify: repeatable placement<\/small><\/article><article><span>03<\/span><h3>Cure and working time<\/h3><p>Match open life and cure to takt time, part temperature, depth and access to heat or light.<\/p><small>Verify: functional cure state<\/small><\/article><article><span>04<\/span><h3>Mechanical behavior<\/h3><p>Balance softness, adhesion and strength with movement, load and repair requirements.<\/p><small>Verify: stress and retention<\/small><\/article><article><span>05<\/span><h3>Electrical properties<\/h3><p>Define insulation or conduction at the finished thickness and relevant operating conditions.<\/p><small>Verify: grade-specific evidence<\/small><\/article><article><span>06<\/span><h3>Cleanliness and compatibility<\/h3><p>State restricted substances, nearby sensitive surfaces and limits for bleed or volatile deposits.<\/p><small>Verify: application-specific limits<\/small><\/article><\/div><div class=\"sfg-callout\">A higher conductivity value does not automatically deliver a cooler device. See <a href=\"https:\/\/haktak.com\/thermal-conductivity-vs-thermal-impedance-tim-selection\/\">thermal conductivity versus thermal impedance<\/a> when defining the thermal comparison.<\/div><\/div><\/section>\n<section class=\"sfg-section cf-development\" id=\"cf-development\"><div class=\"sfg-wrap\"><div class=\"sfg-center\"><p class=\"sfg-kicker\">A development path with decision gates<\/p><h2>Custom Formulation Development: From Brief to Pilot Batch<\/h2><p>Each stage reduces uncertainty before the next investment. Iterations and timing depend on technical complexity, available raw materials and customer testing.<\/p><\/div><ol class=\"cf-steps\"><li><span>01<\/span><div><h3>Define the brief<\/h3><p>Review parts, current failures, mandatory targets and process constraints.<\/p><small>Output \/ prioritized requirements<\/small><\/div><\/li><li><span>02<\/span><div><h3>Assess feasibility<\/h3><p>Choose a baseline and identify competing targets or missing evidence.<\/p><small>Output \/ development and test plan<\/small><\/div><\/li><li><span>03<\/span><div><h3>Screen formulations<\/h3><p>Prepare candidates and remove those that fail critical lab criteria.<\/p><small>Output \/ candidate shortlist<\/small><\/div><\/li><li><span>04<\/span><div><h3>Trial real assemblies<\/h3><p>Use representative parts and equipment; return process feedback for refinement.<\/p><small>Output \/ application trial results<\/small><\/div><\/li><li><span>05<\/span><div><h3>Qualify the candidate<\/h3><p>Check retained function after relevant exposure and agree acceptance limits.<\/p><small>Output \/ qualified specification<\/small><\/div><\/li><li><span>06<\/span><div><h3>Review pilot production<\/h3><p>Check scale-up, packaging and controls before approving routine supply.<\/p><small>Output \/ production release plan<\/small><\/div><\/li><\/ol><p class=\"cf-stage-note\">Need trial quantities first? Discuss <a href=\"https:\/\/haktak.com\/prototype-samples\/\">prototype samples<\/a> for your development stage. A successful laboratory sample is not yet proof of production readiness.<\/p><\/div><\/section>\n<section class=\"sfg-section sfg-sky\" id=\"cf-brief\"><div class=\"sfg-wrap cf-brief-layout\"><div class=\"sfg-copy\"><p class=\"sfg-kicker\">Turn the problem into a usable brief<\/p><h2>Define Your Custom Material Formulation Requirements<\/h2><p>You do not need a finished specification to begin. Share what is known, separate hard limits from preferences, and explain how success will be measured.<\/p><div class=\"sfg-btns\"><a class=\"sfg-btn\" href=\"https:\/\/haktak.com\/contact\/\">Send Your Requirements<\/a><\/div><\/div><dl class=\"cf-brief-list\"><div><dt>Parts &amp; surfaces<\/dt><dd>Drawings, gap range, footprint, substrates and surface treatments.<\/dd><\/div><div><dt>Current problem<\/dt><dd>Existing material, failure evidence and what must improve.<\/dd><\/div><div><dt>Hard limits<\/dt><dd>Thermal, electrical, mechanical and chemistry restrictions with units.<\/dd><\/div><div><dt>Production conditions<\/dt><dd>Equipment, placement, mixing, cure, cycle time and stoppages.<\/dd><\/div><div><dt>Qualification<\/dt><dd>Service exposure, test conditions and pass\/fail criteria.<\/dd><\/div><div><dt>Supply needs<\/dt><dd>Sample quantity, packaging, forecast and intended launch timing.<\/dd><\/div><\/dl><\/div><\/section>\n<section class=\"sfg-section\" id=\"cf-validation\"><div class=\"sfg-wrap\"><div class=\"sfg-center\"><p class=\"sfg-kicker\">Measure the result where it matters<\/p><h2>Validate Custom Formulations in the Finished Assembly<\/h2><p>Compare candidates under matched conditions. Check both the intended improvement and the functions that must not deteriorate.<\/p><\/div><div class=\"cf-validation\"><article><small>01 \/ Laboratory baseline<\/small><h3>Make data comparable<\/h3><p>Record specimen preparation, method, temperature and material state. Link each measured property to a defined requirement.<\/p><\/article><article><small>02 \/ Production trial<\/small><h3>Use the intended equipment<\/h3><p>Test dispensing, closure, cure and inspection on real parts. Include tolerance extremes, idle periods and package changes.<\/p><\/article><article><small>03 \/ Service exposure<\/small><h3>Confirm retained function<\/h3><p>Retest after relevant cycling, humidity or vibration. Inspect contact, cracking, deposits and any required removal or repair.<\/p><\/article><\/div><div class=\"sfg-callout\">For thermal projects, use the <a href=\"https:\/\/haktak.com\/common-tim-testing-standards-engineers-should-know\/\">common TIM testing standards guide<\/a> to define comparable methods. A method name alone does not establish assembly qualification.<\/div><div class=\"cf-release\"><h3>Plan repeatability before release<\/h3><p>Agree critical raw-material controls, manufacturing instructions, release tests and traceability. Packaging and process changes should be reviewed for their effect on the qualified material.<\/p><\/div><\/div><\/section>\n<section class=\"sfg-section cf-review\" id=\"cf-review\"><div class=\"sfg-wrap cf-review-layout\"><div><p class=\"sfg-kicker\">From an unresolved issue to a development plan<\/p><h2>Start a Custom Formulation Review<\/h2><p class=\"sfg-lead\">Tell us what the current material cannot do. Haktak can review whether selection, a focused modification or a new formulation is the practical next step.<\/p><div class=\"sfg-btns\"><a class=\"sfg-btn\" href=\"https:\/\/haktak.com\/contact\/\">Request a Technical Review<\/a><\/div><\/div><aside><small>Bring to the first discussion<\/small><ul><li>The part and the failure<\/li><li>Three priority requirements<\/li><li>Your process window<\/li><li>The proposed acceptance test<\/li><\/ul><p>Scope, samples, schedule and commercial terms are agreed for the project\u2014not assumed from a generic service description.<\/p><\/aside><\/div><\/section>\n<section class=\"sfg-section sfg-sky\" id=\"cf-faq\"><div class=\"sfg-wrap\"><div class=\"sfg-center\"><p class=\"sfg-kicker\">Practical development questions<\/p><h2>Custom Formulation FAQ<\/h2><\/div><div class=\"sfg-faq\">\n<details><summary>When should we request a custom material formulation?<\/summary><p>Consider development when available grades repeatedly miss a critical combination of functional, reliability or production requirements. First check whether material selection or a process correction can solve the issue without changing the formulation.<\/p><\/details>\n<details><summary>How does modifying a grade differ from developing a new formulation?<\/summary><p>A modification starts with a proven platform and targets a limited change. New development may require a different base chemistry or filler system. Both routes need validation because a change can affect cure, stability, handling or other essential properties.<\/p><\/details>\n<details><summary>Which electronic materials can be considered for customization?<\/summary><p>Projects may involve thermal interface materials, gels, putties, greases, electronic adhesives, sealants, potting compounds or coatings. The practical scope depends on the application, required chemistry, development feasibility and agreed supply conditions.<\/p><\/details>\n<details><summary>What information is needed to start?<\/summary><p>Share drawings, substrates, the current material and failure evidence. Add mandatory performance limits, production conditions, service exposure, qualification methods and sample or forecast needs. Identify unknowns so they can be addressed during feasibility review.<\/p><\/details>\n<details><summary>Can every material property be improved at the same time?<\/summary><p>No. More filler can change viscosity, density and mechanical behavior; faster cure may reduce working time. Rank requirements and define acceptable windows. The goal is a useful balance in the assembly, not the maximum of every data-sheet value.<\/p><\/details>\n<details><summary>Can a silicone-free or low-outgassing formulation be evaluated?<\/summary><p>These directions can be reviewed for feasibility. Define prohibited substances, declaration scope, test methods and limits. Silicone-free does not automatically mean zero bleed or vacuum suitability; sensitive surfaces and operating conditions require separate assessment.<\/p><\/details>\n<details><summary>Should engineering samples be tested on our production line?<\/summary><p>Yes, representative equipment trials are important. Lab measurements cannot fully reproduce nozzle geometry, pressure, idle time, material conditioning and assembly delays. Use agreed trial conditions and return both functional measurements and process observations.<\/p><\/details>\n<details><summary>How long does custom formulation development take?<\/summary><p>There is no universal lead time. Chemistry, raw-material availability, iteration count and customer reliability testing affect the schedule. A realistic development sequence and milestones should be proposed after reviewing the brief.<\/p><\/details>\n<details><summary>Are minimum order quantities and packaging fixed?<\/summary><p>They are project-dependent. Batch process, raw materials, package format, consumption and forecast volume influence commercial feasibility. Review these needs early so the developed material can be supplied and used practically.<\/p><\/details>\n<details><summary>Who owns the custom formulation and development results?<\/summary><p>Ownership, confidentiality, exclusivity and access to results should be agreed in the project terms before work begins. Do not assume that a custom development request automatically grants exclusive rights to the underlying formulation.<\/p><\/details>\n<\/div><\/div><\/section>\n<\/main>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>Material development around your assembly Custom Formulation for Electronic and Thermal Materials When a standard material misses a critical requirement, [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"no-sidebar","site-content-layout":"","ast-site-content-layout":"full-width-container","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-1766","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/haktak.com\/ja\/wp-json\/wp\/v2\/pages\/1766","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/haktak.com\/ja\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/haktak.com\/ja\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/haktak.com\/ja\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/haktak.com\/ja\/wp-json\/wp\/v2\/comments?post=1766"}],"version-history":[{"count":25,"href":"https:\/\/haktak.com\/ja\/wp-json\/wp\/v2\/pages\/1766\/revisions"}],"predecessor-version":[{"id":2349,"href":"https:\/\/haktak.com\/ja\/wp-json\/wp\/v2\/pages\/1766\/revisions\/2349"}],"wp:attachment":[{"href":"https:\/\/haktak.com\/ja\/wp-json\/wp\/v2\/media?parent=1766"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}